Does automatic tailoring really have that god?
Catetory：COMPANY NEWS Date:2016-04-22 04:33:04 Clicks：2620
[back] Mold garment production, and CNC cutting machine because of its own advantages become the necessary choice of clothing manufacturing.
1. Improve product quality
When the multi-layer material is cut by hand, the force and Angle of the cutting are not easy to control, which may result in the cutting edge deviation when the material is displaced, resulting in the size error of the upper and lower layers. Because of the limitation of the workers in the habit and experience, it is difficult to achieve the uniformity of the cutting pieces by hand.
CNC cutting machine vacuum adsorption device is utilized to avoid the displacement of material, with the aid of computer intelligent control technology, can accurately calculate the size of work piece and the entire monitoring cutting operation, effectively reduce the error, improve the machining accuracy, cutting quality is obvious higher than manual. Suit in, for example, tend to be more smooth, manual cutting, the lower dimensional deviation on caused by the slip, when once the repair, an increase in the workload at the same time reduces the production efficiency, while the use of CNC cutting machine can avoid this problem.
2. Lower labor costs
The numerical control cutting function replaces manual completion of production tasks and alleviates the problem of enterprise recruitment. In general, a CNC cutting machine operated by two workers can cut the output of 10 cutting craft when cutting the material of about 75 mm thickness. The CNC cutting machine also helps the enterprise to arrange the working procedure. Enterprises can use total circumference of CNC cutting machine for cutting material, according to certain way calculation and rational allocations of the procedure, the number of equipment and personnel, avoid unnecessary equipment purchase and artificial spending.
In 200 the size of the clothing factory, for example (see figure table), their purchase 1 CNC cutting machine with two spread machine cost is about 80-80 yuan, but can save labor costs 60 ~ 800000 yuan a year, this means that simply by CNC cutting machine for artificial cost saving, the enterprise will pay back within 1 ~ 2 years cutting machine purchase cost, economic benefit is obvious.
說明：
（1）人員配備：一般服裝（zhuāng）廠裁剪工占總人數的5％左右；縫製工（gōng）占總人數的70％左右。
（2）工資水平：熟練裁剪（jiǎn）工年工資約3～4萬元（平均3.5萬（wàn）元計算），縫製工年工資水平約（yuē）2～3萬元（平均2.5萬元計算）。
（3）以8小時工作製計（jì）算。
3、提高生產效率
從裁剪數量看，數控裁剪機在真空吸附條件（jiàn）下，可以一次性裁剪厚達10多厘米的物料；從裁剪速度上看（kàn），數控裁剪機通過計算機優化裁剪路徑，減少動作間隙的等待時間，其裁剪速度（dù）通常可達（dá）每分鍾10米，遠高於人工平均每分鍾2～3米的裁剪速度（dù），一些領先技術的裁剪機，比如上海和鷹科技研發的用於大批量裁剪的數控裁剪機，甚至可以達到（dào）每分鍾60米。而且因為數控裁剪機裁剪精度高，在減少裁片尺寸誤差、提高裁（cái）片品質的同時（shí），減少了返工，可縮短作業時間（jiān），提高生產效率。數控裁剪機提高裁片精度（dù）後能促使後道縫製環節的效率提高（gāo）約8%～10%。此外，數控裁剪機在（zài）處理帶弧度的裁片、取孔的裁片等特（tè）殊（shū）裁剪工藝（yì）時，比手工裁剪更顯效率。
裁剪效率的（de）提（tí）高將直接提升企業整（zhěng）體生產效率。通常情況（kuàng）下（xià），使用數控裁剪機能使女裝、西服企業提高生產效率20%左右，能使針織類服裝企業提高效率10%以上。
4、節省麵料
數控（kòng）裁剪機，麵料根據科學準確（què）的單耗量進行分配，不（bú）僅可以控製由於人為因素的浪費（fèi），同時（shí）對（duì）麵（miàn）料（liào）的管理也簡單明了（le）；準確（què）的生產數據（jù），安（ān）排生產、訂單也具有（yǒu）準（zhǔn）確性；使用CAD自動排料，比人工排料省麵料且提高效率。
5、提高安全性
使用手工裁剪，工人勞動強度大，需注意力高度集中，安全事故頻發；數控裁剪機按排料圖裁剪，工人在一旁（páng）操控機器，安全係數高。
6、提高（gāo）管理（lǐ）水平
裁剪精（jīng）度得到有效的控製，減少合作部門之間的（de）責任推（tuī）諉與矛（máo）盾，提高（gāo）中層理人員工作績效；避免人為因素對生產進（jìn）度（dù）的影響，應對（duì）員工隨時辭職、離開（kāi）、請假，而使用設備裁剪就可保證生產量；裁剪（jiǎn）質量穩定，降低質量管理內耗；由於統一、標準化的生產提升產品的生產質量，得（dé）到發單客戶肯定，從而保證訂單量的來源（yuán）。
7、美化環境，提升企業形象，便於接單
傳統裁剪模（mó）式，布屑紛飛汙染環境（jìng），容易給（gěi）裁（cái）片造成飛屑汙染，造成不良品（pǐn）；數控裁剪機的使用，裁剪產生的布屑通過專用管道（dào）排出（chū）室外，使（shǐ）裁剪環境幹淨、整潔；使用自動裁剪（jiǎn）係統，使服裝企業裁剪流水線有整體感，改善傳統環（huán）境操作人員多、亂糟（zāo）糟的場麵，整（zhěng）個流水線生產過程流（liú）暢，一切井然有序，提升企（qǐ）業形象，有利於增大訂單量。
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